Specialty Materials
Specialty Materials

PLASTISOL – MOLDING

Liquid Vinyl Polymer-Based Coatings
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Overview

Form Your Vision. Mold with Plastisol.

Plastisol molding is a highly versatile process used to produce flexible or rigid parts by forming material inside hollow molds. The plastisol is poured or rotationally dispersed within the mold, then heated to cure the vinyl resin and plasticizer. This method is ideal for creating components with complex geometries and fine details, thanks to its excellent flow characteristics and controlled viscosity.

Curing typically occurs at elevated temperatures between 150–200°C, allowing the molded part to achieve full adhesion and mechanical strength. The result is a durable, flexible product with customizable shapes, textures, and finishes—suitable for applications such as grips, gaskets, caps, and specialty components across industrial, automotive, and consumer markets.

Downloads

Download all files associated with our Plastisol molding series.

 

Download Sales Sheet
Document file size 2.77 MB

Technical Properties

Below are some key technical properties of our Plastisol molding series. For full specifications and performance details, please contact us to request the technical data sheet.
Hardness
Shore A to Shore D
Resistance
Flame / UV / Mildew / Chemical / Impact
Physical
Tensile / Tear / Elongation / Density
Colors
Pantone / RAL / AMS STD 595
Compliance
Non-phthalate / Prop 65 / REACH / ROHS / FDA / UL

Molding Methods

Plastisol molding methods include dip molding, slush molding, rotational molding, and hot melt molding. Each process forms flexible, durable parts by shaping heated plastisol in open or closed molds, allowing for a wide variety of custom applications.
Dip Molding
Caps, Grips, Plugs, Sleeves, Bellows, Unsupported Gloves, Busbar Boots, Tube Baits, Closures, Can Holders
Rotational Molding
Boat Fenders, Toys, Dolls / Doll Parts, Play Balls / Sport Balls, Medical Bulbs, Squeeze Toys, Statuary, Mannequins, Anatomical Models, Novelty Banks, Lamp Bases
Slush Molding
Industrial Boots, Toys, Automotive Parts, Automotive Armrests/Headrests, Dolls, Vinyl Masks
Open/In-Place Molding
Air Filter End-Seal Gaskets, Slipper / Sock Soles, Bottle Cap Liners
Closed Cavity Molding
Automobile Mats, Vinyl Switch/Sensor Mats, Soft Plastic Fishing Lures
Hot Melts
Manufactured Stone, Artificial Stones

Applications

Plastisol dip molding is ideal for producing flexible, durable, and form-fitting parts across diverse industries. From grips and gloves to busbar boots, tube baits, and closures, these coatings provide customized solutions for mechanical, electrical, medical, automotive, and consumer applications—offering consistent performance, comfort, and protection.
Industrial & Mechanical
Caps, plugs, sleeves, bellows, closures
Electrical & Power Systems
Busbar boots
Tools & Hardware
Grips
Medical & Safety
Unsupported gloves
Automotive & Transport
Can holders, sleeves
Fishing & Outdoors
Tube baits
Consumer Goods
Squeeze toys, animal toys, dolls, doll parts, play balls, sport balls, novelty banks, Vinyl masks
Retail Display & Decorative
Statuary, mannequins, lamp bases

Solutions

Flexible Plastisol Molding Solutions: Our plastisol molding series offers heat-activated, vinyl-based compounds designed for flexible, durable molded parts. Ideal for grips, gaskets, seals, and custom components, these formulations provide excellent surface detail and mechanical strength. With adjustable viscosity, hardness, and cure profile, they’re tailored to meet a wide range of molding needs. Need something specific? Our team is here to help.

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