Cast to Last: Flexible, Durable, Precise.
Plastisol casting is a flexible and cost-effective manufacturing process used to produce durable parts with high detail and consistency. This method involves pouring liquid plastisol—a suspension of PVC resin and plasticizer—into open or closed molds, then heat-curing it to form seamless, fully molded components. The process is ideal for creating flexible, complex parts that require precision and long-lasting performance.
Formulations can be tailored to meet specific requirements, including viscosity, cure profile, hardness, color, and surface texture. Engineered for excellent flow and detail replication, plastisol ensures complete filling of intricate mold designs, resulting in uniform, high-quality parts. This makes plastisol casting a reliable solution for custom components across industrial, medical, automotive, and consumer product applications.
Features
- Versatile Applications – Commonly used for grips, coatings, medical parts, toys, and industrial components.
- Highly Customizable Formulations – Adjustable viscosity, color, texture, and hardness to meet specific needs.
- Efficient for Low to Medium Volumes – Ideal for producing durable, detailed parts without the high cost of large-scale tooling.
- Enhanced Performance Options – Additives available for improved chemical resistance, abrasion durability, UV stability, and softness.
Downloads
Download all files associated with our Plastisol casting series.
Technical Properties
Applications
Solutions
Explore Our Plastisol Casting Solutions: Our vinyl-based plastisol compounds are designed for casting flexible, durable parts with precise detail. Customizable in viscosity, hardness, cure profile, color, and texture, they’re ideal for low to medium-volume production. From industrial to consumer applications, we can help you find or develop the right solution for your needs.
